Any apparel company’s mission is to achieve client satisfaction by guaranteeing the highest level of quality. When you become more quality conscious, you might consider enhancing existing quality requirements at different stages of the garment production process.
When a customer buys clothing from a particular brand, they expect it to fit exactly as the charts indicate. On the other hand, if a brand’s sizes are incorrect, the customer is unlikely to return. This is when a quality assurance checklist comes in handy.
Quality control checklist
A garment quality control checklist is a document that textile producers and suppliers use to clearly explain product specifications and quality criteria. Quality is an important aspect in garment business. Value for money is something that customers desire and expect. As apparel producers, one must strive to provide high-quality work on a consistent basis.
Clothing sizes differ due to the materials used and the target demographic of the company. While keeping up with changing beauty and body measuring criteria might be tough, maintaining a uniform size and feel for each type of apparel is critical.
One of the most prevalent reasons for a client switching brands is inconsistency. Tips to maintain consistency in garments business-
- Garment specifications that include information about the garment’s weight and size, as well as the materials used, labels and markings, and color.
- The volume of the product, shipping guidelines and instructions, packing methods, and store information are all included in the packaging instructions.
- Instructions on how to take accurate measures, as well as a kit with measuring tape, defect stickers, clippers, a digital camera, a color swatch, and a bar code scanner.
Methods of managing garment quality control
Setting the correct quality expectations and checking and testing your products before they ship are the first steps in controlling garment quality. Here are some methods you need to take care to control the quality of your garments-
Tolerances for clothing measurements should be clearly defined
A major part of garment quality control is measuring garment proportions. Well, you won’t buy something that doesn’t fit you, right? The most important consideration for most customers is the fit and comfort of a piece of apparel. However, managing garment measurements with your supplier might be one of the most difficult components of garment quality to handle.
Unlike injection-molded products and other items that may be mass-produced using conventional procedures and equipment, clothing are usually hand-sewn one at a time. Set a tolerance for each point of measurement when creating garment specifications to allow for a tiny margin of error. Also, share this list of tolerances with your supplier and QC team to verify that goods are made and examined according to your specifications.
Control quality during the manufacturing process
Consumer electronics and sporting equipment are deemed “functional” products, but garments are not. However, this does not negate the need for on-site testing during garment assessment.
The total quality of textile goods is determined by each step in the garment manufacturing process. Cutting, assembling, pressing, and other finishing techniques, as well as testing and inspection, are all part of the process of producing high-quality clothes. Cutting, assembling, pressing, and other finishing techniques, as well as testing and inspection, are all part of the process of producing high-quality clothes.
Apart from fit, on-site testing during inspection guarantees you’ll have a finished product that satisfies your quality requirements. Things you need to check during the final assessment-
Spreading and cutting effects
Spreading should be done with caution to avoid any mistakes, as this will result in poorly cut pieces. Precision is required for cutting in order to cut precise components that will fit together throughout the assembling process.
Assembly flaws
Stitches and seams are both prone to flaws.
Defects in the pressing and finishing process
Pressing clothing to help set seams and finalize shape are among the final preparations.
Fatigue test of fastener
The fatigue test for fasteners involves opening and closing any fastener 50 times, such as buttons, zippers, or snaps. Typically, a supplier will utilize the same fasteners for the entire consignment.
Thorough examination during pre-shipment inspection
A professional initial inspection helps ensure that you and your buyer receive the garment in good condition. Because any problems found during inspection can be evaluated and fixed before being shown on the garment checking table.
Sometimes, you may need to go a step further to ensure quality garment. Any issues with overall fabric quality, for example, could indicate an underlying material composition issue. Typically, garment lab testing entails taking a sample of the manufacturing and shipping it to a certified laboratory for analysis.
Colorants, ornamental stones, sequins, and the foundation fabric of a garment can all be tested by third-party labs. Lab testing can also assist you in determining the safety of your clothing. Clothing articles, unlike most items, have direct and sustained touch with exposed skin, which can offer a concealed threat that many garment exporters ignore
Some tips for better garments quality
Here are some suggestions one can carry out easily no matter the size of the garments factory-
- Explain to your staff and shop floor workers the necessity of quality production and the management’s quality standards.
- Keep your workspace, particularly storage rooms and shipping spaces, clean and dry.
- In the cutting, stitching, and finishing procedures, choose and use appropriate tools. A faulty sewing machine will result in faulty clothing. You’ll get defective cut panels if you use a damaged cutting machine.
- In the cutting, stitching, and finishing procedures, choose and use appropriate tools. A faulty sewing machine will result in faulty clothing. You’ll get defective cut panels if you use a damaged cutting machine.
- Organize a machine-maintenance program that is ongoing. The needlepoint is thought to be responsible for the stitching quality. Preventive maintenance is essential for keeping your sewing and other machines in good working order. Train your machine maintenance staff to improve their ability to spot machine problems and resolve them more quickly.
- Assign a qualified quality inspector to do a visual inspection.
A variety of variables can contribute to poor garment quality. However, if you follow these procedures to monitor garment quality, you can assure that your completed goods satisfy your specifications.
