Export producers strive to produce export-quality clothes while they are in the clothing export business. They don’t have a choice but to meet the buyer’s quality requirements.
The most difficult aspect of production is consistently generating high-quality products. To satisfy customers, reduce manufacturing costs, and save energy, it is still necessary to concentrate on increasing product quality.
Clothing companies are scrutinized on a regular basis for their suppliers’ labor conditions, environmental effect, and delivery times. At one time, focusing about the good quality might seem unattainable.
Products ultimately speak for themselves in their outlook. Also, there is no stronger way to display a brand than with an item that exceeds the expectations of your customers.
However, you won’t be able to do so until you have a solid garment quality control system in place.
Increasing product quality is usually not challenging, but it does necessitate conscious and continual attention, as well as the commitment of everyone in the manufacturing organization, from the floor cleaner to the CEO.
Ways To Improve Quality Of Garments
Lets have a look on some ways are listed here to improve quality of garments:-
1. Emphasize the necessity of high-quality output to your staff and shop floor employees, as well as management’s quality standards.
2. Keep your workspace, especially storage rooms and shipment spaces, clean and dry.
3. In the cutting, stitching, and finishing procedures, choose and use appropriate tools. A faulty device will result in faulty clothing. You’ll get erroneous cut panels if you use a damaged cutting machine.
4. Provide each department with the necessary tools, machines, and equipment.
5. Provide staff with on-the-job training. By offering training to the employees who require it, you may ensure that they are capable of doing their duties without error.
6. Establish a routine for machine maintenance. The needlepoint adds to the stitching quality. Preventive maintenance is essential for keeping your stitching and other equipment in good working order. Teach your machine maintenance staff to improve their ability to spot machine problems and resolve them more quickly.
7. Before making a purchase, establish quality criteria with all fabric providers, including protocols for rejecting undesirable materials.
8. Conduct a thorough examination of all arriving fabrics. Don’t put your faith on your vendors. Fabric checking is a must if you’re buying materials from mills or knitters.
The flaws would not be detected in the garment later on, if the problematic fabric could be separated at the beginning. This would lower the number of substandard garments in the final inspection and end-of-line verification.
9. Assign a qualified quality inspector to do a visual check.
10. Compare the actual cloth width and length to the supplier’s reported figures and the necessary length and width.
11. Return any fabrics that do not fulfill the agreed-upon quality criteria to the supplier.
12. Inspect all value-added procedures, such as panel stamping, machine embroidery, and hand embroidery, to the letter.
13. Do not send any damaged panels or components to the stitching division. After repair actions have been implemented, defective equipment can be accepted.
14. One of the most essential factors is cutting quality. Cut components must be checked for things like matching cut panels to original patterns, shade variances, fabric-related flaws, and so on.
15. After sewing and in the final steps, double-check all of the clothes. You can reduce garment checking quantity in finishing checking by checking 100% of clothes at the end of the line.
16. Keep track of defects by garment manufacturing lot, defect source could be fabric, cutting, or assembly, also monitor defect type, and so on.
17. Examine the data from the inspection report to determine the source of any quality issues. Only when you’ve identified the primary quality issues on your level can you take appropriate action.
18. Appoint an expert quality manager to establish an active quality assurance system to improve the garment manufacturing process through teaching, analysis, study, incentive, and monitoring.
19. Garments are usually hand-sewn one at a time. As a result, inconsistencies between pieces of apparel are more common than discrepancies between other products.
Set a limitation for each measuring point when creating garment parameters to allow for a tiny margin of error. Also, share this list of limitations with your supplier and QC team to verify that goods are made and examined according to your specifications.
20. Measure your garment in the following way –
- To make measuring easier and more accurate, place the clothing on a flat surface.
- When measuring, avoid stretching the clothing in any manner, as this can affect the results.
- Before fitting a piece of clothing on a model or dummy, always take initial measurements.
- When taking clothing measures, place the measuring tape on the fabric’s surface.
Four other tests you can perform
1. Fitting test – The inspector will try on the clothing on a mannequin or model to see if it fits properly. In most cases, inspectors will just look at one item per size.
2. Dry and wet crocking test – Crocking tests entail stroking a piece of white cloth on each of the garment’s colored fabrics ten times. The inspector then examines the white material for any color transfers.
A dry sample of white fabric is used in the dry crock test, whereas a moist piece soaked in water is used in the wet crock test. For this examination, inspectors will normally test at maximum two items each style.
3. Seam strength test – During this test, the examiner will stretch a clothing using normal force across its seams as well as any edges or gaps like armholes and necklines.
After the test, the inspector will assess the stitching and binding for any cracking, as well as the safety of any trimmings like sequins and beading. These trimmings should stretch without breaking with the clothing.
4. Stretch test – To check for elasticity, inspectors can normally stretch the elasticated material and straps of any clothes that have elastic. During this stretch test, any elastic straps or cloth should demonstrate sufficient elasticity without revealing elastic fibers or damaged stitching.