To increase efficiency, product quality, and manufacturing capacity, automation is currently needed in the clothing business. In the competitive market, cutting manufacturing costs is the main goal of automation in the garment sector. To become more competitive on a worldwide scale, contemporary machinery is being deployed in garment factories to produce high-end apparel and enhance production.
Particularly in the production of apparel, Bangladesh’s garment sector has seen a substantial rise in automation in recent years. The Bangladeshi economy has been significantly impacted by this change in production practices, both positively and negatively. On the one hand, automation has made the apparel industry more productive and efficient, enabling the nation to make clothing at a higher quality and in less time than ever before. In terms of automation in garment production: transforming the manufacturing landscape in Bangladesh – Posh Garments Ltd has managed to make a significant impact.
Automation in the Production of Yarns, Woven & Knitted Fabrics
High automation is used in the production of yarns and sewing threads. The experience of a select few machine makers has largely been the foundation of a lengthy heritage in the automation of the spinning process. The production of fabrics is the key area where automation in the clothing industry is being improved. Comparisons are made between the three knitting techniques’ levels of automation, productivity, and adaptability.
Additionally, a camera-based automated monitoring system is being developed for knitted structure quality assessment because it must account for the complexity and variety of knitted structures. Weaving machines can use self-optimization to identify an operating point on their own that is better than standard machine settings for all objective functions.
Automation in Garment Production: Transforming the Manufacturing Landscape in Bangladesh
The advancement of on-loom imaging technology makes it feasible to evaluate weaving quality online and cuts waste at an early stage of production.
To become more competitive on a worldwide scale, contemporary machinery is being deployed in garment factories to produce high-end apparel and enhance production.
Nearly all of the law-abiding garment manufacturers, particularly the 157 with Leadership in Energy and Environmental Design (LEED) accreditation, have already automated significant portions of their facilities and use robotics to produce high-end textile goods, primarily outerwear. Thus the garments industry is being revolutionized by automation.
The adoption of automated systems and processes has significantly improved efficiency, productivity, quality, and sustainability as a result of technological improvements.
Impact of Automation on the Garments Industry in Bangladesh
The garment industry is Bangladesh’s largest economic engine. One must continually keep up to date on new tools and technologies if they want to compete and succeed. At the moment, automation is such a problem. As a result, contemporary factory automation has been implemented by business owners in the apparel industry.
Increased Efficiency and Productivity
In the clothing industry, automation has enhanced productivity and efficiency. Manual labor has been replaced by sophisticated machinery and robotic systems in many activities, including cutting, stitching, and quality checking. These automated solutions can complete tasks more quickly, precisely, and consistently, which shortens lead times and accelerates production cycles. As a result, Bangladesh’s clothing sector can fulfill huge orders, meet deadlines, and keep a competitive edge in the international market.
Cost Reduction
The clothing sector has experienced cost reductions thanks to automation. The industry has lessened its reliance on manual labor, which may be costly and vulnerable to several labor-related issues, by substituting automated technologies for labor-intensive jobs. Labor costs, including as pay, benefits, and training expenses, are reduced with the aid of automation. In addition, compared to manual labor, automated systems use fewer resources and require less maintenance. The profitability of Bangladeshi clothing producers has increased as a result of this cost decrease.
Improved Quality Control
In the garment industry, quality control has been greatly enhanced through automation. Compared to manual work, automated technologies are more efficient in performing precise measurements, ensuring perfect cutting and stitching, and finding flaws. As a result, there are fewer flaws and rejects in higher-quality products. Enhancing quality control helps firms save money by decreasing waste and rework in addition to improving customer satisfaction.
Enhanced Worker Safety and Health
In the clothing business, automation has had a favorable impact on worker health and safety. Workers are exposed to reduced hazards of injuries and health disorders linked with manual labor by automating dangerous jobs and repetitive motions. Automation relieves physical strain on workers by handling heavy equipment, pointy instruments, and repetitive motions. This trend toward automation encourages a safer and healthier workplace, resolving previous concerns expressed about employee safety in Bangladesh’s apparel industry.
Skilled Workforce Development
The introduction of automation has increased the need for competent staff in the apparel sector. There is a demand for individuals who can run, maintain, and debug these automated systems as they replace manual labor duties. This has caused a change in the skill set needed for workers in the clothing business, emphasizing technical and technological competencies. In Bangladesh, educational institutions and vocational training programs have begun to provide courses in automation and robotics to address this need and prepare people for the rapidly changing industrial landscape.
Increased Competitiveness
Automation has been crucial in boosting Bangladesh’s apparel industry’s competitiveness on a worldwide scale. International brands and purchasers have been drawn to the industry because of its capacity to supply high-quality goods swiftly and effectively. Bangladesh has become a popular destination for sourcing thanks to manufacturers’ ability to meet strict quality standards, cut production costs, and offer quick turnaround times. Exports have been bolstered by this greater competitiveness, which has also attracted foreign investment and broadened the economy of the nation.
Conclusion
The Bangladeshi garment industry has been significantly impacted by automation, which has increased productivity, reduced costs, improved quality control, improved worker safety, and increased competitiveness. It is crucial to create a smooth transition for employees as the industry continues to embrace automation by offering training and assistance as they adjust to the shifting skill needs. Utilizing automation’s advantages would enable Bangladesh’s apparel sector to survive on the international market and advance the nation’s economy.
